Amorphous transformer core manufacturer and supplier right now: Silicon Steel Cores are essential components used in various electrical applications due to their unique magnetic properties. These cores are typically made from a high-silicon alloy, which helps to reduce energy losses by minimizing eddy currents. This results in improved efficiency and performance of transformers, electric motors, generators, and other electromagnetic devices. Silicon Steel Cores play a crucial role in the operation of these machines by providing a path for magnetic flux to flow through while maintaining low core losses. The silicon steel transformer core can be laminated to further enhance their magnetic characteristics and reduce power loss even more effectively. Silicon Steel Cores are indispensable in the field of electrical engineering for creating efficient and reliable electromagnetic equipment. Read extra details at amorphous metal cores.
Characteristics and application of nanocrystalline magnetic core: High permeability, nanocrystalline Fe73 5Cu1Nb3Si13. 5B9 alloy has high saturation magnetic induction. The material becomes brittle after heat treatment and is easy to be processed into alloy powder. Compared with the nanocrystalline magnetic core wound with strip, the magnetic permeability of the nanocrystalline magnetic core is still very low and the soft magnetic properties are unstable. At present, the urgent problems to be solved are as follows: 1. Effectively control the growth of nanocrystals during heat treatment; 2. Molding of magnetic particle core; 3 Effect of heat treatment specification on soft magnetic properties of magnetic particle core.
However, at the same BM, the loss of Fe based amorphous alloy is smaller than that of 0.23mm thick 3% silicon steel. It is generally believed that the reason for low loss is the thin thickness and high resistivity of iron-based amorphous alloy strip. This is only one aspect. The main reason is that the iron-based amorphous alloy is amorphous, the atomic arrangement is random, there is no magnetocrystalline anisotropy caused by atomic directional arrangement, and there is no grain boundary causing local deformation and composition offset. Therefore, the energy barrier hindering domain wall motion and magnetic moment rotation is very small, with unprecedented soft magnetism, so it has high permeability, low coercivity and low loss.
Amorphous Core is preferred choice for transformers required low losses at high frequency. We have amorphous c-cores,amorphous ribbon cores,amorphous cut cores,amorphous core transformers . Please find out more about crgo core material. There are 50% and 80% nickel iron materials available, in which we manufactures Mumetal Toroidal core and Mumetal C-core, for the applications in high quality Current Transformers and power supplies industries.
We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Nanocrystalline magnetic core is a small part with magnetic conductivity. There are nanocrystalline particles with small particles in the center of nanocrystalline magnetic core. The working principle of nanocrystalline magnetic core is to absorb the common mode current in the cable through the principle of induction heating and convert it into heat to dissipate. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. Find a lot more details on https://www.transmartcore.com/.
Since silicon steel has the above advantages, why not use the whole silicon steel as the iron core and process it into a sheet? This is because the sheet iron core can reduce another iron loss – “eddy current loss”. When the transformer works, there is alternating current in the coil, and the magnetic flux generated by it is of course alternating. This changing magnetic flux produces an induced current in the iron core. The induced current generated in the iron core flows in a ring in a plane perpendicular to the magnetic flux direction, so it is called eddy current. Eddy current losses also heat the core. In order to reduce the eddy current loss, the iron core of the transformer is stacked with silicon steel sheets insulated from each other, so that the eddy current passes through a small section in the narrow and long circuit, so as to increase the resistance on the eddy current path; At the same time, the silicon in silicon steel increases the resistivity of the material and reduces the eddy current.